Custom Parcel Sorting Systems. Engineered for Real Operations.

Parcel & Post

Parcel & Post Industry

Why Operational Throughput, Accuracy, and Adaptability Are No Longer Optional

In today’s Parcel & Post environment, throughput is no longer just a metric — it’s a differentiator. As global e-commerce volume continues its double-digit annual growth, parcel hubs and postal facilities are under intense pressure to increase capacity, reduce manual labor dependency, and maintain high accuracy across a variety of packaging formats — all while working within space and budget constraints.

Over 159 billion parcels were shipped globally in 2023 — a figure projected to hit 256 billion by 2027. With these volumes rising, sortation systems must evolve beyond traditional conveyor logic and single-function systems.

That’s where the  Parcel Sortation System from TRUELI comes in — engineered not only for speed but for resilience, flexibility, and long-term ROI.

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Tackling the Core Challenges in Parcel & Post Operations

Challenge 1: Throughput Bottlenecks from Parcel Diversity

Many legacy systems struggle with parcel variability. The average parcel mix in modern sort centers includes everything from flats and rigid boxes to polybags, jiffy packs, and oddly shaped or lightweight items. This inconsistency leads to mechanical jams, increased error rates, and throughput slowdowns.

Solution: TRUELI’s Sliding Shoe Sorter processes up to 24,000 parcels per hour, depending on system configuration and parcel type. The system is designed with advanced singulation and gapping logic that handles irregular shapes and soft goods with the same precision as standard boxes.

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Challenge 2: Space Constraints in Urban or Retro-Fitted Facilities

Many postal centers operate in legacy footprints, where floor space is at a premium and expansion is cost-prohibitive.

Solution: The modular design of the allows for compact, dual-sided sortation. This configuration optimizes footprint usage by reducing linear sorter length and enabling multi-level layouts. The system can be deployed in both greenfield builds and retrofits with minimal disruption.

Challenge 3: Labor Efficiency and System Scalability

Labor shortages in logistics continue to impact staffing levels, especially for high-throughput operations. At the same time, growing facilities require systems that scale with minimal reinvestment.

Solution:

  • Reduced labor dependency through semi-automated singulation and automated sortation
  • Low operator count for sustained operations — freeing up personnel for value-added tasks
  • Scalable architecture for future growth in destination points, sort rates, and system integration
  • Designed for rapid bolt-on expansion and third-party conveyor integration
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Engineered for Performance. Built for Precision.

Key Features of the Platform for Parcel & Post:

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Designed for Today. Scalable for Tomorrow.

Every system is configured based on the operational realities of the customer. Whether you’re operating a national sortation hub or a regional delivery facility, our engineering team collaborates directly with yours to develop a layout that meets throughput needs with facility constraints and labor resources.

Solution: TRUELI is Sliding Shoe Sorter processes up to 24,000 parcels per hour depending on system configuration and parcel type. The system is designed with advanced singulation and gapping logic that handles irregular shapes and soft goods with the same precision as standard boxes.

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Proven ROI for Parcel & Post Operators

  • Up to 30% increase in throughput compared to legacy single-sided sorters
  • Reduction in manual labor by 40–60%, depending on facility configuration
  • First-pass read rates exceeding 98% with high-density barcode scanning
  • Industry-leading uptime due to low-maintenance components and nation-wide support from our Lifecycle Services team

Ready for the Future of Parcel Logistics?

It’s a platform built to evolve with the complexity of parcel logistics — whether you’re handling millions of pieces a day or scaling regional service capabilities.

Let us show you how smarter sortation can drive accuracy, reduce costs, and improve your delivery promise.

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