Custom Parcel Sorting Systems. Engineered for Real Operations.

Warehouse Distribution

Warehouse Distribution: Engineered Sortation for High-Volume Logistics Networks

In high-throughput warehouse environments—like those operated by DHL Supply Chain, UPS, and other major third-party logistics providers—automation isn’t optional, it’s mission-critical. Operational efficiency, parcel tracking integrity, and on-time performance are foundational to profitability and service-level agreements (SLAs).

To meet these demands, NPI engineered the Xstream Sliding Shoe Sorter: a high-speed, modular sortation platform designed to optimize warehouse production workflows while seamlessly integrating into complex logistics ecosystems.

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Over 159 billion parcels were shipped globally in 2023 — a figure projected to hit 256 billion by 2027. With these volumes rising, sortation systems must evolve beyond traditional conveyor logic and single-function systems.

That’s where the  Parcel Sortation System from TRUELI comes in — engineered not only for speed but for resilience, flexibility, and long-term ROI.

The Challenge: Distribution at Scale Without Compromise

Warehouse operators in enterprise logistics face rising parcel volumes and SKU variability, coupled with labor volatility and tighter SLA windows. This creates critical operational challenges:

  • Achieving scalable throughput without expanding floor space or labor headcount
  • Preserving handling integrity for mixed mail (polybags, padded mailers, cartons, irregulars)
  • Maintaining interoperability with WMS, TMS, and labeling systems
  • Adapting infrastructure to match dynamic client and e-commerce needs

Legacy conveyor systems and manual sortation methods are no longer viable for operations targeting next-day or same-day delivery service levels.

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Engineered for Performance. Built for Precision.

The Xstream High-Speed Sliding Shoe Sorter is engineered to serve as the core of your sortation operation—enabling high-volume performance without sacrificing accuracy or uptime. It supports a broad product mix and integrates directly with existing facility automation systems, including robotics, labeling, and scanning technologies.

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How Leading Distribution Operators Benefit

In third-party logistics (3PL) environments and high-volume distribution hubs, the Xstream empowers operations teams to:

  • Reduce reliance on labor while improving consistency and productivity
  • Handle high-mix product loads with minimal manual intervention
  • Lower per-parcel handling costs and increase system ROI

Case Insight: A multi-client fulfillment center utilizing Xstream achieved a 41% increase in parcels/hour per operator and reported a full ROI in under 13 months.

Engineering Partnership for Your Facility

From day one, NPI works directly with your engineering and operations teams to design a system that aligns with your floor plan, throughput goals, and client commitments. Whether you’re upgrading a single regional hub or scaling across multiple sites, we provide the tools and guidance needed to ensure successful deployment—without operational disruption.

Services include:

  • Consultation and detailed quote with layout and system drawings
  • System layout and functionality specifically engineered for your operational needs
  • Third-party equipment integration (conveyors, robotics, labeling)
  • Live load testing and performance validation
  • Lifecycle Services maintenance plans, parts, and more
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Let’s Talk Throughput, Accuracy, and ROI

Distribution leaders know that high-speed sortation is more than just a conveyor—it’s a system that drives operational outcomes. The Xstream was built to give you an edge in precision, adaptability, and reliability.

Request a Consultation or View the Xstream System to learn how NPI helps automate warehouse distribution at scale—with the metrics to prove it.

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