Custom Parcel Sorting Systems. Engineered for Real Operations.
✔ Up to 6,000 items/hour sorting capacity
✔Gentle handling for cartons and fragile goods
✔ Flexible diversion angles (30° / 45° / 90°)
✔ Compact design with easy maintenance
A pop-up wheel sorter (also known as a skew wheel sorter) is a core component in automated logistics systems, designed for diverting cartons, totes, and flat-bottom parcels to different destinations.
By lifting angled wheels, the system smoothly diverts items to one or both sides with minimal impact, ensuring efficient and reliable sorting performance.
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Item | Specification |
Sorting Capacity | 5,000 – 6,000 items/hour |
Conveyor Speed | 1.0 – 1.6 m/s |
Switching Time | 0.13 – 0.3 s |
Load Capacity | 50 – 60 kg (up to 100 kg optional) |
Min Parcel Size | ≥ 150 × 150 mm |
Max Parcel Size | Depends on conveyor width (e.g. 840 mm) |
Sorting Angle | 30° / 45° / 90° |
Drive Type | 24V / 48V DC roller or servo motor |
Frame Width | 420 mm / 620 mm / 840 mm (customizable) |
Working Temperature | +5°C to +40°C |
Capacity: 5,000 – 6,000 items/hour , Improve throughput in distribution centers
Switching time: 0.13 – 0.3 seconds, Ensure smooth and continuous flow
Standard load: 50 – 60 kg, Heavy-duty option: up to 100 kg, Suitable for cartons, totes, and heavy goods
30°, 45°, 90° diversion options, Single-side or dual-side sorting, Adaptable to different layouts
Flexible module combination,Easy expansion or adjustment,Customize system based on project needs
PU or rubber-coated wheels,Smooth diversion with low impact,Protect fragile or sensitive goods
Simple structure,Fast cleaning (some designs within 15 seconds),Reduce downtime and maintenance cost
Extensive experience in logistics automation
Flexible modular design for customization
Stable and reliable performance
Easy integration with conveyor systems
Full technical support and fast response
1. Induction System
Zhejiang Trueli offers multiple parcel induct options depending upon the client requirements (Automated, Semi-Automated, or Manual Feeding).
2. Identification System
The sorter connects with host Product Identification Systems (1D Laser/Image Scanners, OCR, RFID) to relay sorting decisions based on customizable business rules.
3. Installation Service
We offer professional installation and commissioning services to ensure smooth operation of the equipment at the customer’s site. Our team provides full support until the equipment reaches optimal performance.
We can design a set of logistics transportation sorting system for you tailored to your specific facility dimensions and throughput requirements.
Watch how the system achieves high-speed and high-accuracy parcel sorting in real projects.
Used for sorting parcels by destination, route, or delivery zone.
We’ve compiled answers to some of the most frequently asked questions about selecting, installing and maintaining these systems in a warehouse or distribution center.
It is used to divert cartons and parcels in logistics and warehouse systems.
Compact design, gentle handling, flexible layout, and easy maintenance.
Wheel sorters are simpler and more compact, while cross belt sorters provide higher accuracy and speed.
Yes, heavy-duty versions can handle up to 100 kg.
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