Custom Parcel Sorting Systems. Engineered for Real Operations.

2026 04 01 07 44 57

Pop-up Wheel Sorter for Carton & Parcel Diversion

High-speed automated sorting solution for cartons, totes, and flat-bottom parcels in logistics and warehouse systems

✔ Up to 6,000 items/hour sorting capacity
✔Gentle handling for cartons and fragile goods
✔ Flexible diversion angles (30° / 45° / 90°)
✔ Compact design with easy maintenance

A pop-up wheel sorter (also known as a skew wheel sorter) is a core component in automated logistics systems, designed for diverting cartons, totes, and flat-bottom parcels to different destinations.

By lifting angled wheels, the system smoothly diverts items to one or both sides with minimal impact, ensuring efficient and reliable sorting performance.

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Item

Specification

Sorting Capacity

5,000 – 6,000 items/hour

Conveyor Speed

1.0 – 1.6 m/s

Switching Time

0.13 – 0.3 s

Load Capacity

50 – 60 kg (up to 100 kg optional)

Min Parcel Size

≥ 150 × 150 mm

Max Parcel Size

Depends on conveyor width (e.g. 840 mm)

Sorting Angle

30° / 45° / 90°

Drive Type

24V / 48V DC roller or servo motor

Frame Width

420 mm / 620 mm / 840 mm (customizable)

Working Temperature

+5°C to +40°C

Efficient Sorting Performance

Capacity: 5,000 – 6,000 items/hour , Improve throughput in distribution centers

Fast Response Diversion

Switching time: 0.13 – 0.3 seconds, Ensure smooth and continuous flow

Wide Load Capacity

Standard load: 50 – 60 kg, Heavy-duty option: up to 100 kg, Suitable for cartons, totes, and heavy goods

Flexible Sorting Angles

30°, 45°, 90° diversion options, Single-side or dual-side sorting, Adaptable to different layouts

Modular Design

Flexible module combination,Easy expansion or adjustment,Customize system based on project needs

Gentle Handling

PU or rubber-coated wheels,Smooth diversion with low impact,Protect fragile or sensitive goods

Easy Maintenance

Simple structure,Fast cleaning (some designs within 15 seconds),Reduce downtime and maintenance cost

Why Choose Our Wheel Sorter?

Extensive experience in logistics automation

Flexible modular design for customization

Stable and reliable performance

Easy integration with conveyor systems

Full technical support and fast response

core modules installation support
Core Modules & Installation Support

1. Induction System
Zhejiang Trueli offers multiple parcel induct options depending upon the client requirements (Automated, Semi-Automated, or Manual Feeding).

2. Identification System
The sorter connects with host Product Identification Systems (1D Laser/Image Scanners, OCR, RFID) to relay sorting decisions based on customizable business rules.

3. Installation Service
We offer professional installation and commissioning services to ensure smooth operation of the equipment at the customer’s site. Our team provides full support until the equipment reaches optimal performance.

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Customization Service

We can design a set of logistics transportation sorting system for you tailored to your specific facility dimensions and throughput requirements.

Contact us now~

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Customer Design Drawings

Watch Wheel Sorter in Action

Watch how the system achieves high-speed and high-accuracy parcel sorting in real projects.

Typical Applications

Used for sorting parcels by destination, route, or delivery zone.

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Frequently Asked Questions

We’ve compiled answers to some of the most frequently asked questions about selecting, installing and maintaining these systems in a warehouse or distribution center.

It is used to divert cartons and parcels in logistics and warehouse systems.

Compact design, gentle handling, flexible layout, and easy maintenance.

Wheel sorters are simpler and more compact, while cross belt sorters provide higher accuracy and speed.

Yes, heavy-duty versions can handle up to 100 kg.

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